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Monel Pipe Fittings

Premium Nickel-Copper Alloy Pipe Fittings for Seawater & Hydrofluoric Acid Service

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Monel Pipe Fittings

  • Monel 400 & K-500 (age-hardened) grades
  • Exceptional seawater corrosion resistance
  • Unique HF acid resistance capability
  • K-500: Tensile strength 130-160 ksi
  • Cryogenic to 1000F temperature range

Product Overview

MicroTech Stainless Steel Co. supplies high-performance Monel Pipe Fittings in Monel 400 and Monel K-500 grades, engineered for exceptional corrosion resistance in seawater, hydrofluoric acid, and reducing acid environments. Monel nickel-copper alloys combine outstanding seawater corrosion resistance with unique resistance to HF acid, making them indispensable for marine engineering, chemical processing, and petroleum refining applications.

Monel 400 is a solid-solution alloy providing excellent corrosion resistance from strongly oxidizing to strongly reducing conditions, with particular superiority in seawater, hydrofluoric acid, and sulfuric acid. Monel K-500 offers the same corrosion resistance with approximately twice the strength achieved through age-hardening, ideal for high-stress applications in corrosive environments.

Our fittings are manufactured to ASME B16.9, ASTM B366, and MSS SP-43 standards in butt weld configuration including elbows, tees, reducers, caps, and stub ends. Available in sizes from 1/2" to 12", each fitting undergoes comprehensive testing including PMI verification, mechanical testing, and corrosion testing to ensure compliance with NACE MR0175 and industry specifications for reliable performance in critical marine and chemical applications.

Technical Specifications

Fitting Types

  • Elbows: 90°, 45°, 180° LR
  • Tees: Equal & Reducing
  • Reducers: Concentric & Eccentric
  • Caps & End Caps
  • Stub Ends
  • Couplings

Material Grades

  • Monel 400 (UNS N04400, 2.4360)
  • Monel K-500 (UNS N05500, 2.4375)
  • Composition 400: Ni 63% min, Cu 28-34%
  • Composition K-500: Ni 63% min, Cu 27-33%, Al 2.3-3.15%, Ti 0.35-0.85%

Standards

  • ASME B16.9 (Butt Weld Fittings)
  • ASTM B366 (Nickel Alloy Fittings)
  • MSS SP-43
  • ASME SB-366
  • NACE MR0175/ISO 15156

Size & Dimensions

  • Size Range: 1/2" to 12" (DN15 to DN300)
  • Schedule: SCH 10S to SCH 160
  • Wall Thickness: STD, XS, XXS
  • End Type: Butt Weld (Beveled)
  • Temperature: -320°F to 1000°F

Key Properties

  • 400 Tensile: 70-85 ksi
  • 400 Yield: 25-50 ksi
  • K-500 Tensile: 130-160 ksi
  • K-500 Yield: 95-125 ksi
  • Chloride SCC: Immune

Testing

  • Chemical Composition Analysis
  • Mechanical Testing (Tensile, Hardness)
  • PMI Verification
  • Intergranular Corrosion Test
  • Dimensional Inspection
  • Liquid Penetrant Testing

Key Features & Benefits

Exceptional Seawater Resistance

Outstanding corrosion resistance in seawater and brackish water at all velocities. Copper content provides immunity to chloride pitting and SCC that affects stainless steels.

Hydrofluoric Acid Resistance

Superior resistance to hydrofluoric acid at all concentrations and temperatures. One of very few materials safe for HF alkylation units and fluorine production.

Reducing Acid Performance

Excellent resistance to sulfuric acid below 85% concentration and hydrochloric acid under reducing conditions. Superior to stainless steels in deaerated acids.

High Strength (K-500)

Monel K-500 provides approximately 2x yield strength of Monel 400 through age-hardening. Ideal for high-stress marine pump shafts, valve stems, and fasteners.

Biofouling Resistance

Natural resistance to marine organism attachment and biological fouling. Copper content provides antimicrobial properties inhibiting bacterial growth in seawater systems.

Cryogenic Properties

Maintains excellent ductility at cryogenic temperatures down to -320°F. No ductile-to-brittle transition for LNG and cryogenic applications.

Industrial Applications

Marine Engineering

Seawater piping, marine propulsion systems, offshore platform equipment, subsea pipelines, and naval vessel piping requiring seawater corrosion resistance.

Oil & Gas

HF alkylation units, sour gas handling, offshore platform equipment, subsea wellhead components, and produced water systems.

Chemical Processing

Hydrofluoric acid systems, chlorine production, fluorine manufacturing, uranium processing, and chemical transfer systems handling aggressive acids.

Petroleum Refining

HF alkylation units, crude distillation, sour water systems, desalter equipment, and hydrogen fluoride regeneration systems.

Desalination

Seawater intake systems, RO membrane housings, brine concentrators, and seawater evaporators requiring long-term seawater resistance.

Pumps & Valves

Seawater pump components, valve trim for corrosive service, pump casings, and high-pressure seawater systems in marine and chemical applications.

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