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Duplex Steel Pipe Fittings

High-Strength Duplex & Super Duplex Steel Pipe Fittings for Corrosive Environments

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Duplex Steel Pipe Fittings

  • Duplex 2205 & Super Duplex 2507 grades
  • Double the strength of austenitic stainless steel
  • Excellent chloride SCC resistance
  • PREN >35 for superior pitting resistance
  • Ideal for offshore and seawater applications

Product Overview

MicroTech Stainless Steel Co. supplies premium quality Duplex and Super Duplex Steel Pipe Fittings engineered for exceptional strength and corrosion resistance. Our duplex fittings combine the benefits of austenitic and ferritic stainless steels, offering approximately twice the strength of conventional austenitic grades with superior resistance to stress corrosion cracking, pitting, and crevice corrosion.

Available in Duplex 2205 (UNS S31803/S32205) and Super Duplex 2507 (UNS S32750) grades, our fittings are manufactured to ASME B16.9, ASME B16.11, and MSS SP-43 standards. The balanced microstructure of duplex alloys provides outstanding performance in chloride-containing environments, making them ideal for offshore, marine, chemical processing, and oil and gas applications.

Our product range includes butt weld fittings (elbows, tees, reducers, caps, stub ends), socket weld fittings, and threaded fittings in sizes from 1/2" to 24". Each fitting undergoes rigorous testing including PMI verification, ferrite content measurement, and corrosion testing to ensure compliance with NACE MR0175 and other industry specifications.

Technical Specifications

Fitting Types

  • Elbows: 90°, 45°, 180° (LR/SR)
  • Tees: Equal & Reducing
  • Reducers: Concentric & Eccentric
  • Caps & End Caps
  • Stub Ends
  • Crosses
  • Couplings & Unions

Material Grades

  • Duplex 2205 (UNS S31803, S32205)
  • Super Duplex 2507 (UNS S32750)
  • Duplex 2304 (UNS S32304)
  • Super Duplex 32760 (UNS S32760)
  • Zeron 100 (UNS S32760)

Standards

  • ASME B16.9 (Butt Weld Fittings)
  • ASME B16.11 (Socket Weld & Threaded)
  • MSS SP-43
  • ASTM A815, A182
  • NACE MR0175/ISO 15156
  • EN 10253-4, DIN 2605

Size & Dimensions

  • Size Range: 1/2" to 24" (DN15 to DN600)
  • Schedule: SCH 10S to SCH XXS
  • Wall Thickness: STD, XS, XXS
  • End Type: Butt Weld, Socket Weld, Threaded

Key Properties

  • Strength: 2x Austenitic SS
  • Ferrite Content: 40-60%
  • PREN: >40 (Super Duplex)
  • Chloride SCC Resistance: Excellent
  • Temperature Range: -50°C to 300°C

Testing

  • PMI Testing
  • Ferrite Content Testing
  • Intergranular Corrosion Test
  • Pitting Resistance Test
  • Hydrostatic Testing
  • Dimensional Inspection

Key Features & Benefits

High Strength

Approximately twice the yield strength of austenitic stainless steels, allowing for thinner wall sections and weight reduction in piping systems.

Superior Corrosion Resistance

Excellent resistance to chloride pitting, crevice corrosion, and stress corrosion cracking. PREN >35 for Duplex 2205 and >40 for Super Duplex 2507.

Seawater Performance

Outstanding resistance to seawater corrosion, making them ideal for offshore platforms, subsea pipelines, and marine applications.

SCC Immunity

Excellent resistance to chloride-induced stress corrosion cracking, providing reliable performance in high-chloride environments where austenitic grades fail.

Cost-Effective

Higher strength allows for reduced material thickness and weight, resulting in lower overall project costs compared to austenitic stainless steel alternatives.

NACE Compliant

Available in NACE MR0175/ISO 15156 compliant grades for sour gas service in oil and gas production.

Industrial Applications

Oil & Gas

Offshore platforms, subsea pipelines, wellhead equipment, sour gas handling, and produced water systems.

Marine & Offshore

Seawater piping, ballast systems, firefighting systems, offshore platform topside piping, and marine propulsion.

Chemical Processing

Chlorine production, bleaching systems, acidic and chloride-containing process streams, and chemical transfer systems.

Desalination

Reverse osmosis systems, brine handling, seawater intake, and concentrate disposal systems.

Pulp & Paper

Bleaching equipment, chemical recovery systems, and chlorine dioxide piping.

Flue Gas Treatment

FGD systems, scrubbers, and pollution control equipment handling acidic condensates.

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