Factory Layout
Complete overview of our manufacturing facility
WELCOME TO OUR FACTORY
Explore the infrastructure that powers MicroTech Stainless Steel Co. — a vertically integrated manufacturing facility where everything from forging to laser marking happens under one roof. Click through each section of our plant to understand the precision, capacity, and care that goes into every product we make.
Every fitting, valve, and flange component begins its journey here — under the supervision of experienced engineers, seasoned machinists, and a quality team that ensures perfection at every step.
Complete overview of our manufacturing facility
We have an in-house raw material facility to support a wide range of industrial applications.
Our inventory includes stainless steel grades such as SS304, SS304L, SS310, SS316, SS316L, SS317, SS317L, SS321, SS347, and SS347H, as well as duplex steels like Duplex 31803, Duplex 32750, and Duplex 32550.
We also stock specialty alloys including SS904L, Inconel 625, and Inconel 825, along with Carbon Steel and alloy grades such as Alloy P5, P9, P11, P22, and P92. For special grades or customized materials, we rely on our network of approved suppliers to ensure consistent quality and timely delivery.
Additionally, we can supply all grades of Copper Alloys based on specific client requirements, offering flexible solutions to meet diverse needs.
MicroTech ensures precision in machining operations by performing cutting operations on all forging parts. Long bars are cut into shorter lengths or single pieces using both automatic and manual cutting machines, which are meticulously calibrated to handle diameters of up to 200mm.
This process enhances operational efficiency, ensures precise machining outcomes, and upholds rigorous traceability standards throughout the production cycle.
MicroTech has an in-house forging facility that includes induction heating systems with time-temperature controls and gas-fired furnaces. The facility is equipped with a calibrated laser infrared thermometer to monitor forging temperatures during production, ensuring precision and maintaining traceability throughout the forging process.
The Annealing Process is a heat treatment method used to soften materials, improve ductility, and relieve internal stresses. It involves heating the material to a specific temperature, holding it for a period to allow structural changes, and then cooling it slowly. This process refines the grain structure, making the material easier to work with. The entire process is closely monitored using calibrated equipment, ensuring traceability and consistent results throughout.
Removes the flush after forging during the trimming process, which occurs prior to surface cleaning and machining. The company has in-house calibrated trimming presses to handle all types of forged components, including one hydraulic trimming press and two mechanical trimming presses. These presses ensure that the components are properly shaped and maintain traceability before proceeding to the next stages of production.
Surface processing techniques like shot-blasting and de-burring are employed for forged components to achieve a better and smoother finish. The company has a calibrated shot-blasting machine with a 50kg capacity for one-time loading, which helps clean and improve the surface texture of the components. Additionally, we use a vibratory de-burring machine with a 300 Ltr capacity to smoothen sharp edges and remove burrs, ensuring the components are well-finished and safe for further processing.
Utilizes calibrated Advanced CNC Machines to ensure precision and efficiency in manufacturing processes. These machines are equipped to handle both large and small components with tight tolerances, allowing for high-quality production in a variety of sizes.
The CNC machines are calibrated to enhance precision, reliability, and efficiency, ensuring consistent quality and performance while maintaining traceability throughout the production process.
The lathe process emphasizes precision and quality through the use of calibrated gauges and fixtures for inspection during machining. These tools ensure that all parts meet the required specifications and tolerances, maintaining traceability throughout the process.
To further enhance reliability, error-proofing techniques are implemented in critical operations to eliminate operator errors. This approach ensures that machining is performed accurately and consistently, delivering high-quality components with optimal precision.
Our bandsaw machines play a vital role in our cutting operations, delivering precision and efficiency. These meticulously calibrated machines use blades with long, sharp teeth that continuously loop through the material, shaping it to the desired dimensions.
This cutting process not only ensures consistent quality but also enhances traceability, maintaining high standards throughout the production cycle.
Ultrasonic Cleaning plays a vital role in ensuring the precision and cleanliness of our components. This advanced cleaning technique utilizes high-frequency sound waves to create microscopic cavitation bubbles in a liquid cleaning solution, effectively removing contaminants such as grease, oil, dust, and machining residues from the surface and intricate areas of components.
Ultrasonic cleaning not only enhances the quality and reliability of our products but also aligns with our commitment to delivering components that meet stringent industry standards. Our ultrasonic cleaning systems are optimized for efficiency and environmental sustainability.
Uses a calibrated laser marking machine to engrave precise and permanent markings on components. This technology ensures high-quality, legible markings for part identification, traceability, and branding.
The process is efficient, non-contact, and suitable for a wide range of materials, meeting specific customer and industry requirements while maintaining traceability throughout production.
Enhances operator efficiency in visual inspections by providing clear instructions with photographs illustrating Do's and Don'ts, along with OK and NOT-OK examples. This ensures consistent quality checks.
Special care is taken to ensure components are free from fingerprints, dents, handling damage, burrs, and residues. This meticulous inspection process is carried out for specific components as per customer requirements.
Monarch follows a detailed packing process to ensure that components are delivered in perfect condition. Each item is cleaned to remove fingerprints, burrs, and residues, then carefully wrapped to prevent damage during transit.
Parts are plastic-wrapped, packed into small boxes, and stacked in cartons, which are placed on fumigated wooden pallets for safe delivery.
The company also adheres to a First In, First Out (FIFO) system to ensure the oldest stock is used first, minimizing any risk of outdated materials. Customized packing options, including blister and individual packing, are provided based on customer requirements, with each carton labeled for full traceability and quality compliance.
Address: Shriram Colony, RIICO Area, Sanchore (Raj.) - 343 041
Contact: +91 8866045554
Specialized facility for manufacturing high-quality pipe fittings with advanced machinery and equipment.
Address: Plot No. 13C, Sewri Coal Depot, Sewri, Mumbai
Contact: +91 7045210237
Dedicated facility for producing a wide range of flanges in various materials and specifications.
Automated systems for consistent quality and increased efficiency
Real-time quality monitoring at every stage of production
Integrated ERP for efficient inventory and production management
Compliance with international safety and environmental standards