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Alloy 20 Pipe Fittings

Sulfuric Acid Resistant Nickel-Chromium-Molybdenum-Copper Alloy Fittings

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Alloy 20 Pipe Fittings

  • UNS N08020 sulfuric acid specialist
  • Resistance to H2SO4 up to 40% concentration
  • Niobium stabilized against sensitization
  • Superior chloride SCC resistance
  • Perfect for pharmaceutical & chemical plants

Product Overview

MicroTech Stainless Steel Co. offers premium Alloy 20 (UNS N08020) Pipe Fittings, an austenitic nickel-chromium-molybdenum-copper alloy specifically designed for superior resistance to sulfuric acid and chloride-induced corrosion. Originally developed for sulfuric acid service, Alloy 20 provides exceptional resistance to stress corrosion cracking, pitting, and crevice corrosion in chloride-contaminated environments.

The unique composition featuring 33% nickel, 20% chromium, 2.5% molybdenum, and 3% copper delivers outstanding performance in sulfuric acid concentrations up to 40% at temperatures up to 212°F (100°C), mixed acids including sulfuric-nitric, phosphoric acid, and various chemical processing environments. The niobium stabilization prevents intergranular corrosion after welding and thermal exposure.

Our Alloy 20 fittings are manufactured to ASME B16.9 and ASTM B366 standards in butt weld configuration including elbows, tees, reducers, caps, and stub ends. Available in sizes from 1/2" to 12", each fitting undergoes comprehensive testing including PMI verification, intergranular corrosion testing (ASTM A262 Practice E), and dimensional inspection to ensure reliable performance in chemical processing, pharmaceutical, petrochemical, and food processing applications.

Technical Specifications

Fitting Types

  • Elbows: 90°, 45°, 180° LR
  • Tees: Equal & Reducing
  • Reducers: Concentric & Eccentric
  • Caps & End Caps
  • Stub Ends
  • Crosses

Material Grade

  • Alloy 20 (UNS N08020)
  • W.Nr. 2.4660
  • Composition: Ni 33%, Cr 20%, Mo 2.5%, Cu 3%, Nb 1%
  • Carpenter 20Cb-3
  • NiCr20CuMo

Standards

  • ASME B16.9 (Butt Weld Fittings)
  • ASTM B366 (Nickel Alloy Fittings)
  • MSS SP-43
  • ASME SB-366
  • NACE MR0175/ISO 15156

Size & Dimensions

  • Size Range: 1/2" to 12" (DN15 to DN300)
  • Schedule: SCH 10S to SCH XXS
  • Wall Thickness: STD, XS, XXS
  • End Type: Butt Weld (Beveled)
  • Temperature: Up to 1000°F (538°C)

Key Properties

  • Sulfuric Acid: Excellent (<40%, up to 100°C)
  • Chloride SCC: Superior Resistance
  • Pitting Resistance: Excellent (PREN ≈27)
  • Weldability: Good (May require PWHT)
  • Tensile Strength: 80 ksi min

Testing

  • Chemical Composition (PMI)
  • Intergranular Corrosion (ASTM A262 Practice E)
  • Mechanical Testing
  • Dimensional Inspection
  • Liquid Penetrant Testing
  • Corrosion Testing

Key Features & Benefits

Sulfuric Acid Resistance

Outstanding resistance to sulfuric acid concentrations up to 40% at temperatures up to 212°F (100°C). Superior to stainless steels in dilute sulfuric acid service.

Chloride SCC Immunity

Excellent resistance to chloride-induced stress corrosion cracking. High nickel content (33%) combined with molybdenum provides superior pitting and crevice corrosion resistance.

Niobium Stabilization

Niobium (Columbium) addition prevents intergranular corrosion after welding and thermal exposure. Eliminates sensitization concerns in heat-affected zones.

Mixed Acid Performance

Excellent resistance to sulfuric-nitric acid mixtures, phosphoric acid, and other mixed chemical environments common in multi-purpose chemical plants.

Thermal Stability

Maintains corrosion resistance after exposure to sensitizing temperatures (800-1500°F). Suitable for applications with intermittent thermal cycling.

Industry Proven

Over 70 years of successful service in sulfuric acid alkylation, chemical processing, and pharmaceutical applications. Proven track record in demanding environments.

Industrial Applications

Chemical Processing

Sulfuric acid plants, phosphoric acid production, nitric acid-sulfuric acid mixtures, mixed acid pickling, and multi-purpose chemical reactors handling aggressive media.

Pharmaceutical

API manufacturing, pharmaceutical synthesis, reactor vessels, crystallizers, and high-purity process equipment requiring sulfuric acid resistance with cleanability.

Petrochemical & Refining

Sulfuric acid alkylation units, spent acid recovery systems, acid regeneration, sour water strippers, and refinery processes involving sulfuric acid catalyst.

Fertilizer Production

Phosphoric acid production, sulfuric acid handling, DAP/MAP fertilizer plants, ammonium sulfate production, and acidulation processes.

Food Processing

Food-grade phosphoric acid systems, citric acid production, pickling operations, and food industry applications requiring corrosion resistance with hygiene.

Nuclear & Specialty

Nuclear fuel reprocessing, radioactive waste handling, rare earth extraction, and specialty chemical production requiring both corrosion and radiation resistance.

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